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This is a original TR6 saddle bar and something that I had to replace in my engine rebuild. Look at the right hole that intersects w/ the counterbore, there are supposed to be threads there. This part has not been remanufactured so I got another used one. It too had bad threads and was useless. The oil pan bolts to one face and the timing cover bolts to the other. The problem is with the face that the timing cover bolts to; where the two threaded holes intersect the counterbored holes. There are two gaskets between the timing cover and the engine block, so it's necessary to be able to torque these bolts seal these gaskets. The metal that the original part is cast out of is very weak and the bolts for these holes are shorter and only engage a few threads. Therefore, when you try to tighten these bolts to compress that pair of gaskets, the threads become stripped w/o sealing the gaskets. This part can't be fixed w/ a helicoil because there isn't enough meat at the bottom and it cant be welded. | ||
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Being a Mechanical engineer and having access to precision measuring equipment and a machine shop, I recreated this part out of Steel. The location of the holes cant change, so the only that can be done to improve this part is to use a stronger material. The part is CNC machined for accuracy and repeatability, and steel gives the strength needed. It fits better than the original and it also has the "small" advantage of being able to tighten the bolts enough to seal the oil gaskets with out the worry of stripping out the threads. | ||
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